Reading these instructions prior to start-up is absolutely necessary


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Important!

Reading these instructions prior to start-up is absolutely necessary.
Dear customer,
The following items and the “Safety Instructions” are for your benefit and are designed to protect the amplifier from damage caused by incorrect use. According to the product liability law, everyone who puts a product which constitutes a risk for life and limb into circulation is obligated to provide safety instructions. These instructions should be clearly defined and should have an informative nature.
To assist you during installation, consider the following points:


  • Protect the amplifier from aggressive and electrically conductive media. These may lead to a malfunction or destruction of the amplifier!

  • Do not touch live parts. There is a risk of fatal injury!

  • Installation, connection and set-up must be carried out by trained personnel who are knowledgeable of the safety instructions.

  • Performance and capabilities of the drive can only be guaranteed under proper use.

  • Modifications, which are not authorized by MTS Automation - Custom Servo Motors, as well as operation of the amplifier in a manner other than its intended use will void any warranty or liability.

  • Our "Terms and Conditions" are the basis for all legal transactions.

Table of Contents

1 Safety Instructions 1

1.1 General Notes 1

1.2 Qualified Personnel 1

1.3 Designated Use 1

1.4 Description of Symbols and Signal Words 1

1.5 Safety Notes 2

1.6 Set-up 2

1.7 Maintenance / Service 3

2 Technical Description 4

2.1 General Description 4

2.2 List of Types 5

2.3 Technical Data 5

2.4 Principle of the Amplifier 5

2.5 Functional Description with Block Diagram 7

2.6 Block Diagram 10

2.7 Indicators, Possible Adjustments, Test Points, Soldering Jumpers 11

3 Connection of the Device 14

3.1 Pin Assignment 14

3.2 Wiring 17

3.3 Measures for an Installation in Compliance with the EMC Directives 18

3.4 Correct Motor and Tachometer Polarity 20

3.5 Correct Motor and Incremental Encoder Polarity 20

3.6 Connection diagrams 21

4 Set-up 25

4.1 Preparation 25

4.2 Procedure 25

4.3 Adjusting Power Pulse Current and Effective Current 26

4.4 Tachometer Adjustment 27

4.5 Offset-Adjustment 28

4.6 Set-up with Incremental Encoder Feedback 28

4.7 Set-up with EMF/IxR Feedback 30

4.8 TRM as Current Controller 32

5 Optimizing the Controller Response 33

5.1 AC Voltage Gain 33

5.2 DC Voltage Gain of the Speed Controller 33

5.3 Tachometer Filtering 33

5.4 Integral-action Component of the Speed Controller 34

6 Troubleshooting 35

7 Options 37

7.1 Front Panel 37

7.2 Bus Boards 38

8 Additional Boards 39

8.1 Ballast Circuit (BS2/24, BS2/60) 39

9 Appendix 42

9.1 Component Mounting Diagram, Top Side (TRM24/7, TRM60/5) 42

9.2 Component Mounting Diagram, Top Side (TRM60/8) 42

9.3 Component Mounting Diagram, Bottom Side (all versions) 43

9.4 Dimensional Drawing 44

List of Figures


Figure 1: Controller Principle 6

Figure 2: Block Diagram 10

Figure 3: Front View 13

Figure 4: Installation in Compliance with the EMC Directive 19

Figure 5: Input Test Circuit TRM24/7 and TRM60/5 with Tachometer 21

Figure 6: Input Test Circuit TRM24/7I and TRM60/5I with IGT 21

Figure 7: Input Test Circuit TRM60/8 with Tachometer 22

Figure 8: Input Test Ccircuit TRM60/8I with IGT 22

Figure 9: Wiring Example TRM/7 and TRM60/5 - Tachometer Version 23

Figure 10: Wiring Example TRM24/7 and TRM60/5 - IGT Version 23

Figure 11: Wiring Example TRM60/8 Tachometer Version 24

Figure 12: Wiring Example TRM/60/8I IGT Version 24

Figure 13: Component Mounting Plan TRM/IxR 30

Figure 14: Front View TRM 37

Figure 15: TRM/BUS-S Pin Assignment for Screw-type Terminal Strip 38

Figure 16: Component Mounting Diagram, Ballast circuit 41

Figure 17: TRM24/7; TRM60/5 Component Mounting Diagram, (top side) 42

Figure 18: TRM60/8 Component Mounting Diagram, (top side) 42

Figure 19: TRM Component Mounting Diagram (bottom side) 43

Figure 20: Dimensional Drawing, (TRM) 44



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