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INSTRUCTION MANUAL & SERVICE MANUAL

BOILER ORLAN PELLET VERSION ORLIGNO 500



ISO 9001

TUV CERT

CE

MANUAL INSTRUCTION

CONTENTS

2

1. Boiler application

2. Description of the controller

2.1. Lightning up

3. Controller’s menu description

3.1. Menu handling

3.2. Alarm status and safety devices.

4. Feed system

4.1. Feed system-alarm status

4.2. Feed system protection.

5. Maintenance

1. Boiler application

Low temperature pellet boiler Orligno 500 produced by Eko-Vimar Orlański Ltd. is adapted for central heating installations also for hot utility water heating.

Main fuel use in ORLIGNO 500 is pellet with 6-8 mm diameter and length 10-50 mm.

Capacious pellet hopper lets for very long boiler operation without need to refill the hopper.

Boiler is adapted for installation in open or pressurized system with pressure vessel allowing to work with working pressure.
2. Description of the controller.

Boiler controller is a modern microprocessor system which controls not only the boiler but also central heating system and hot domestic water.

Device controls quantity of feed fuel through periodic operation of feeder’s engine and amount of supplied air for burning process. Thanks to semiconductor transmitters power of the blower is fluently adjusted thus increasing reliability of control system of feeder’s engine.

Automatic burning up. Controller enables automatic burning up of the fuel on the burner.

Measurement of fumes temperature. Controller enables reading fumes temperature, it is necessary for boiler operation with automatic igniting . Measurement of fumes temperature is important for control and boiler adjustment.

Thanks to advanced algorithm and possibility to adjust many parameters; system can be easily adapted to the heating system needs.

Controller is equipped with output test function that enables to check correct electric connections and executive devices (pump, blower, feeder, mixing valve’s actuator ) before boiler is put into action.

Alphanumeric display makes easier to communicate between user and controller, easy handling.

New intuitive controller’s menu with 6 languages at choice: polish, english, german, french, lithuanian and russian.



Pic.: Controller’s menu.

2.1. Burning up.
1. Pour the pellets into the hopper and tightly close the lid.

2. Connect the main power plug into the 230V/50 socket
ATTENTION!

Socket should be protected with min. 10A fuse and 20 mA RCD (residual current device)
3. Start the controller.

To start the controller it is necessary to press the „ON/OFF/ESC” button for 3 seconds. The same operation with turning off the controller. Present status is shown on the display:

OFF – (active control of alarm parameters, manual mode of blower and feeder)

ON

ATTENTION!

When „OFF” is shown on the display device is in standby mode and is still live. In case of alarm controller will activate all pumps or feeders.

If boiler is in idle time or maintenance is made it’s essential to unplug the boiler from the main power.

Display shows current state of individual devices. Picture shows main menu view.




Pic.: Main display




Last line on display shows through abbreviations active devices.



ABBR.



DESCRIPTION

HP

central heating pump operation

WP

hot water pump operation

BU

buffer pump operation

LIG

heating element operation

fee

feeder operation

fa 20

blower operation, current blower output

M0

mixing valve closing

M1

mixing valve opening

Abbreviation table with devices names.

After pouring the pellets it is recommended to manually start the feeder in order to transport fuel to the burner.

G


Pic.: Manual mode


o to menu MANUAL MODE, which is displayed below:

To turn on/off the feeder press „ ”.

To turn on/off the blower press „ ”.
Feeders should work until filling the burner with fuel. Next switch the controller in ON mode, fuel will be automatically light up.
3. Controller’s menu description

3.1. Menu handling.

Controller has two types of menus: SIMPLE MENU and ADVANCED MENU.

ATTENTION !

To change type of menu: SIMPLE or ADVANCED press at the same time „ ” and „ ” buttons. After 10 minutes of inaction from user menu will automatically be changed on SIMPLE.

ATTENTION !

Instruction manual contains all control parameters available both in SIMPLE or ADVANCED menu. Parameters from ADVANCED menu are written in italics.

To go in to the main menu press „ENTER” button.

-main menu, written with capital letters, buttons „” and „” are for move within main menu, to go in to submenu press „ENTER”. To go out from submenu press „ESC”. Main menu is shown on pic.1

-submenu is for displaying and changing operation parameters. In order to change the parameter press „ENTER” . Changing parameter will be displayed periodically. Changing parameter on different one press „ ” or „ „. To withdraw from changed parameter press „ESC”. To accept the changes press „ENTER” .




Pic 1.: Main Menu



Menu Boiler

Boiler can operate in one of two operation modes: manual and auto




Pic.: Menu BOILER


ATTENTION !

Operation modes decide only about setting method of the boiler temperature.
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