This Product MasterSpec Section modifies the original MasterSpec text, and does not include the full content of the original MasterSpec Section


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Copyright 2015 AIA MasterSpec Premium 09/15

PRODUCT MASTERSPEC LICENSED BY ARCOM TO HIPOWER SYSTEMS.


Copyright 2015 by The American Institute of Architects (AIA)

Exclusively published and distributed by Architectural Computer Services, Inc. (ARCOM) for the AIA

This Product MasterSpec Section is licensed by ARCOM to HIMOINSA POWER SYSTEMS, INC ("Licensee").

This Product MasterSpec Section modifies the original MasterSpec text, and does not include the full content of the original MasterSpec Section.

Revisions made to the original MasterSpec text are made solely by the Licensee and are not endorsed by, or representative of the opinions of, ARCOM or The American Institute of Architects (AIA). Neither AIA nor ARCOM are liable in any way for such revisions or for the use of this Product MasterSpec Section by any end user. A qualified design professional should review and edit the document to suit project requirements.

For more information, contact HIMOINSA Power Systems, Inc, 16002 W 110th St. Lenexa, KS, 66219; Phone: (913) 498-5557; Fax: (913) 495-5575; Website: www.hipowersystems.com; Email: pfigueroa@hipowersystems.com.

For information about MasterSpec contact ARCOM at (800) 424-5080 or visit www.MasterSpec.com.

SECTION 263213.16 - GASEOUS EMERGENCY ENGINE GENERATORS

TIPS:

To view non-printing Editor's Notes that provide guidance for editing, click on MasterWorks/Single-File Formatting/Toggle/Editor's Notes.

To read detailed research, technical information about products and materials, and coordination checklists, click on MasterWorks/Supporting Information.

Revise this Section by deleting and inserting text to meet Project-specific requirements.

This Section uses the term "Architect." Change this term to match that used to identify the design professional as defined in the General and Supplementary Conditions.

Verify that Section titles referenced in this Section are correct for this Project's Specifications; Section titles may have changed.

PART 1 - GENERAL

1.1RELATED DOCUMENTS

Retain or delete this article in all Sections of Project Manual.

A.Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.

1.2SUMMARY

A.Section includes packaged engine generators for emergency use with the following features:

Revise list below to suit Project.

1.[Natural gas] [LP] [Natural gas with LP backup] [Dual fuel] engine.

2.Gaseous fuel system.

3.Control and monitoring.

4.Generator overcurrent and fault protection.

5.Generator, exciter, and voltage regulator.

6.Load banks.

7.Outdoor engine generator enclosure.

8.Remote radiator motors.

9.Vibration isolation devices.

10.Finishes.

B.Related Requirements:

Retain subparagraphs below to cross-reference requirements Contractor might expect to find in this Section but are specified in other Sections.

1.Section 262313 "Paralleling Low-Voltage Switchgear" for controls and paralleling equipment for large or multiple parallel engine generators.

2.Section 263600 "Transfer Switches" for transfer switches including sensors and relays to initiate automatic-starting and -stopping signals for engine generators.

1.3DEFINITIONS

Retain terms that remain after this Section has been edited for a project.

If using Section 260800 "Electrical Commissioning," coordinate use of "emergency" and "essential."

A.AVR: Automatic voltage regulator.

B.EBS – MAUX: Auxiliary winding regulation excitation principle. Voltage support for the AVR comes from independent auxiliary windings located in the main stator.

C.EPS: Emergency power supply.

D.EPSS: Emergency power supply system.

E.LP: Liquid petroleum.

F.Operational Bandwidth: The total variation from the lowest to highest value of a parameter over the range of conditions indicated, expressed as a percentage of the nominal value of the parameter.

G.PMG: Permanent magnet generator. Voltage support for the AVR comes from an independent auxiliary permanent magnet generator which is mounted on the shaft extension of the alternator.

1.4ACTION SUBMITTALS

A.Product Data: For each type of product.

1.Include rated capacities, operating characteristics, electrical characteristics, and furnished specialties and accessories.

2.Include thermal damage curve for generator.

3.Include time-current characteristic curves for generator protective device.

4.Include fuel consumption in cubic feet per hour (cubic meters per hour) at 0.8 power factor at 0.5, 0.75, and 1.0 times generator capacity.

5.Include generator efficiency at 0.8 power factor at 0.5, 0.75, and 1.0 times generator capacity.

6.Include airflow requirements for cooling and combustion air in cubic feet per minute (cubic meters per minute) at 0.8 power factor, with air-supply temperature of 95, 80, 70, and 50 deg F (35, 27, 21, and 10 deg C). Provide Drawings indicating requirements and limitations for location of air intake and exhausts.

7.Include generator characteristics, including, but not limited to, kilowatt rating, efficiency, reactances, and short-circuit current capability.

B.Shop Drawings:

1.Include plans and elevations for engine generator and other components specified.

2.Include details of equipment assemblies. Indicate dimensions, weights, loads, required clearances, method of field assembly, components, and location and size of each field connection.

3.Identify fluid drain ports and clearance requirements for proper fluid drain.

4.Design calculations for selecting vibration isolators and seismic restraints and for designing vibration isolation bases.

5.Vibration Isolation Base Details: Detail fabrication, including anchorages and attachments to structure and supported equipment. Include base weights.

6.Include diagrams for power, signal, and control wiring. Complete schematic, wiring, and interconnection diagrams showing terminal markings for EPS equipment and functional relationship between all electrical components.

1.5INFORMATIONAL SUBMITTALS

Coordinate "Qualification Data" Paragraph below with qualification requirements in Section 014000 "Quality Requirements" and as may be supplemented in "Quality Assurance" Article.

A.Qualification Data: For [Installer] [manufacturer] [and] [testing agency].

Retain "Seismic Qualification Data" Paragraph below if required by seismic criteria applicable to Project. Coordinate with Section 260548.16 "Seismic Controls for Electrical Systems." See ASCE/SEI 7 for certification requirements for equipment and components.

B.Seismic Qualification Data: Certificates, for engine generator, accessories, and components, from manufacturer.

1.Component Importance Factor: [1.0] [1.5] <Insert value>.

2.Basis for Certification: Indicate whether withstand certification is based on actual test of assembled components or on calculation.

3.Dimensioned Outline Drawings of Equipment Unit: With engine and generator mounted on rails, identify center of gravity and total weight[, including full fuel tank], [supplied enclosure,] [external silencer,] [subbase-mounted fuel tank,] [skid-mounted load bank,] and each piece of equipment not integral to the engine generator, and locate and describe mounting and anchorage provisions.

4.Detailed description of equipment anchorage devices on which the certification is based and their installation requirements.

Coordinate "Source Quality-Control Reports" Paragraph below with "Source Quality Control" Article.

C.Source Quality-Control Reports: Including, but not limited to, the following:

See the Evaluations for discussion about prototype-unit testing.

1.Certified summary of prototype-unit test report.

2.Certified Test Reports: For components and accessories that are equivalent, but not identical, to those tested on prototype unit.

Retain "Certified Summary of Performance Tests" Subparagraph below for engine generators specified to meet performance requirements and for engine generators serving sensitive loads.

3.Certified Summary of Performance Tests: Certify compliance with specified requirement to meet performance criteria for sensitive loads.

4.Report of factory test on units to be shipped for this Project, showing evidence of compliance with specified requirements.

5.Report of sound generation.

6.Report of exhaust emissions showing compliance with applicable regulations.

Requirement in subparagraph below is from Section 5.6.10.2 of NPFA 110.

7.Certified Torsional Vibration Compatibility: Comply with NFPA 110.

Retain "Field quality-control reports" Paragraph below if Contractor is responsible for field quality-control testing and inspecting.

D.Field quality-control reports.

E.Warranty: For special warranty.

1.6CLOSEOUT SUBMITTALS

A.Operation and Maintenance Data: For packaged engine generators to include in emergency, operation, and maintenance manuals.

1.In addition to items specified in Section 017823 "Operation and Maintenance Data," include the following:

a.List of tools and replacement items recommended to be stored at Project for ready access. Include part and drawing numbers, current unit prices, and source of supply.

b.Operating instructions laminated and mounted adjacent to generator location.

c.Training plan.

1.7MAINTENANCE MATERIAL SUBMITTALS

Extra materials may not be allowed for publicly funded projects.

A.Furnish extra materials that match products installed and that are packaged with protective covering for storage and identified with labels describing contents.

Quantities below are examples only.

1.Fuses: One for every 10 of each type and rating, but no fewer than one of each.

2.Indicator Lamps: Two for every six of each type used, but no fewer than two of each.

3.Filters: One set each of lubricating oil, fuel, and combustion-air filters.

4.Tools: Each tool listed by part number in operations and maintenance manual.

1.8QUALITY ASSURANCE

A.Installer Qualifications: An authorized representative who is trained and approved by manufacturer.

1.9WARRANTY

When warranties are required, verify with Owner's counsel that warranties stated in this article are not less than remedies available to Owner under prevailing local laws.

A.Manufacturer's Warranty: Manufacturer agrees to repair or replace components of packaged engine generators and associated auxiliary components that fail in materials or workmanship within specified warranty period.

Verify available warranties and warranty periods for units and components.

1.Warranty Period: <Insert number> years from date of Substantial Completion.

PART 2 - PRODUCTS

Manufacturers and products listed in SpecAgent and Masterworks Paragraph Builder are neither recommended nor endorsed by the AIA or ARCOM. Before inserting names, verify that manufacturers and products listed there comply with requirements retained or revised in descriptions and are both available and suitable for the intended applications. For definitions of terms and requirements for Contractor's product selection, see Section 016000 "Product Requirements."

2.1MANUFACTURERS

A.Basis-of-Design Product: Subject to compliance with requirements, provide Hipower Systems; <product name or designation> or a comparable product by one of the following:

1.Caterpillar, Inc.; Electric Power Division.

2.Cummins Power Generation.

3.Generac Power Systems, Inc.

4.Hipower Systems.

5.Kohler Power Systems.

6.MTU Onsite Energy Corporation.

7.<Insert manufacturer's name>.

B.Source Limitations: Obtain packaged engine generators and auxiliary components from single source from single manufacturer.

2.2PERFORMANCE REQUIREMENTS

Retain "Seismic Performance" Paragraph below with "Seismic Qualification Data" Paragraph in "Informational Submittals" Article for projects requiring seismic design. Delete paragraph if performance requirements are indicated on Drawings. Model building codes and ASCE/SEI 7 establish criteria for buildings subject to earthquake motions. Coordinate requirements with structural engineer.

A.Seismic Performance: Engine generator housing, engine generator, batteries, battery racks, silencers, [load banks, ]sound attenuating equipment, accessories, and components shall withstand the effects of earthquake motions determined according to [IBC 2009] [IBC 2012] [IBC 2015] [ASCE/SEI 7] <Insert requirement>.

Retain first subparagraph below to define the term "withstand" as it applies to this Project. Definition varies with type of building and occupancy and is critical to valid certification. Option is used for essential facilities where equipment must operate immediately after an earthquake.

1.The term "withstand" means "the unit will remain in place without separation of any parts when subjected to the seismic forces specified[ and the unit will be fully operational after the seismic event]."

2.Shake-table testing shall comply with ICC-ES AC156. Testing shall be performed with all fluids at worst-case normal levels.

For life-safety components required to function after an earthquake (such as fire-sprinkler systems, components that contain hazardous content, and storage racks in structures open to the public), the Component Importance Factor is 1.5. For other components, the Component Importance Factor is 1.0 unless the structure is in Seismic Use Group III and component is necessary for continued operation of facility or failure of component could impair continued operation of facility, in which case the Component Importance Factor is 1.5.

3.Component Importance Factor: [1.5] [1.0].

B.ANSI B11 Compliance: Comply with ANSI B11.19.

C.CSA Compliance:

1.Comply with CSA 22.1.

2.Comply with CSA 282.

D.NFPA Compliance:

1.Comply with NFPA 37.

2.Comply with NFPA 70.

Retain first subparagraph below for healthcare facilities.

3.Comply with NFPA 99.

Retain subparagraph below if generator is automatically started. See the Evaluations for discussion of emergency generator level requirements.

4.Comply with NFPA 110 requirements for Level [1] [2] EPSS.

Do not retain "UL Compliance" Paragraph below for marine generators, UPS equipment, hazardous or classified locations, or mobile engine generator packages that are covered by applicable UL standards.

E.UL Compliance: Comply with UL 2200.

"Engine Exhaust Emissions" Paragraph below is dependent on the size of the engine and generator use. See discussion in the Evaluations and see EPA and manufacturer's documentation for Tier levels.

F.Engine Exhaust Emissions: Comply with EPA [Approved] [Compliant] requirements and applicable state and local government requirements.

Retain "Noise Emission" Paragraph below for installations with critical noise-abatement requirements, particularly outdoor engine generators. Coordinate with noise-reduction features in the design, including those relating to cooling-air intake and discharge arrangement and muffler specification and its location and orientation as shown on Drawings. See the Evaluations for discussion of noise generation and regulations.

G.Noise Emission: Comply with [
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