1. Report #1: Product Description 7




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Notice now that the required size of buffers 3, 4, 5, and 6 become much smaller than before. The size of buffers 1 and 2 are still the same because we assume that a constant stream of components are coming to these two buffers.
A more realistic situation can be simulated by assuming that the stream of components from "In 1" and "In 2" also follow random pattern with "breaks" represented by MTBF and MTTR. Negative exponential distributions are used for both the inputs to represent a constant supply with random fluctuation. The following are the results of the simulation with simulation parameters shown in the following table.


No.

Name

Process (seconds)

Failure (seconds)3

Repair (seconds)4

Remark

1

In 1 (Inou_1)

Neg. exponential,  = 80/s

Constant every 7200 s

Log-Normal ( = 900,  = 200)

Transmission components

2

In 2 (Inou_2)

Neg. exponential,  = 80/s

Constant every 7200 s

Log-Normal ( = 900,  = 200)

Grip Housing components

5

Transmission Assembly 1 (Mach_5)

Normal ( = 218,  = 21.8)

Constant every 7200 s

Log-Normal ( = 900,  = 200)




6

Transmission Assembly 2 (Mach_6)

Normal ( = 218,  = 21.8)

Constant every 7200 s

Log-Normal ( = 900,  = 200)




7

Transmission Assembly 3 (Mach_7)

Normal ( = 218,  = 21.8)

Constant every 7200 s

Log-Normal ( = 900,  = 200)




8

Grip Housing Assembly (Mach_8)

Normal ( = 69.7,  = 7)

Constant every 7200 s

Log-Normal ( = 900,  = 200)




11

Final Assembly (Mach_11)

Normal ( = 72.7,  = 7.3)

Constant every 7200 s

Log-Normal ( = 900,  = 200)




13

Testing &

Packaging (Mach_13)

Normal ( = 68.7,  = 6.9)

Constant every 7200 s

Log-Normal ( = 900,  = 200)




15

Repair (Mach_15)

Normal ( = 1200,  = 300)

Constant every 7200 s

Log-Normal ( = 900,  = 200)




3

Buffer 1 (Buff_3)

Capacity = 20







Transmission component buffer

4

Buffer 2 (Buff_4)

Capacity = 15







Grip housing component buffer

9

Buffer 3 (Buff_9)

Capacity = 25







Finished transmission assembly buffer

10

Buffer 4 (Buff_10)

Capacity = 10







Finished grip housing assembly buffer

12

Buffer 5 (Buff_12)

Capacity = 15







Finished screwdriver assembly buffer

14

Buffer 6 (Buff_14)

Capacity = 3







Repair buffer

1

Out (Inou_1)

-

-

-

Packaged screwdrivers
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