1. Report #1: Product Description 7




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No.9 – Buffer 3



No. 10 – Buffer 4




The statistics of this assembly operation is as follow.
screwd7 Taylor II Element report Date: 29-11-1999 Time: 19:55

========================================================================

Cluster Elnr Elname Produced AvgQueue Util Down

-------- ---- -------- -------- -------- ------ ------

0 1 Inou_1 320 1.00 53.33 10.02

0 2 Inou_2 320 1.00 29.57 9.82

0 3 Buff_3 307 8.77

0 4 Buff_4 313 10.84

0 5 Mach_5 102 0.86 76.62 9.11

0 6 Mach_6 102 0.84 77.94 6.48

0 7 Mach_7 100 0.85 75.54 9.37

0 8 Mach_8 312 0.98 75.12 9.06

0 9 Buff_9 302 1.55

0 10 Buff_10 9.37

0 11 Mach_11 301 0.85 74.94 9.33

0 12 Buff_12 305 0.21

0 13 Mach_13 304 0.82 72.85 9.01

0 14 Buff_14 5 0.08

0 15 Mach_15 4 0.28 20.00 10.17

In general, the utilization of the stations (around 75%) are considered appropriate for the assembly workers. The Input stations (Inou_1 and Inou_2) and the repair station (Mach_15) total utilization is about 100% (53.33% + 29.57% + 20%). These three tasks are performed by 2 people instead of 3 people. That is, Inou_2 and repair are done by the same person. A low utilization value of 50% is considered appropriate for these tasks as these people need to walk around in between jobs to transfer the raw materials.

1 For all these manual operations, failure is the scheduled (allowed) break at about every 2 hours.

2 Repair means the length of allowable break for about 15 minutes. Log-normal distribution is assumed because people tend to take a longer than a shorter break than allowed.

3 For all these manual operations, failure is the scheduled (allowed) break at every 2 hours.

4 Repair means the length of allowable break for about 15 minutes. Log-normal distribution is assumed because people tend to take a longer than a shorter break than allowed.

_________________________________________________________________________________________________________

Originators: Sudjianto/Clark/Oak/Shukla/Tanabe Page of Date Initiated: September 29, 1999

fInal_report.doc Date Revised: December 5, 1999
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