1. Report #1: Product Description 7




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1.6 Bill Of Materials





No

Syst #

System Name

Part #

Part Name

Quantity

Function

Note

Material

1

1

Battery Charger

1.1

Battery Charger

1

Charge Battery

6V DC Power supply

N/A

2

2

Battery Closure

2.1

Charger Contact Plates

2

Contact Power

Provide contact of battery charger to battery

SUS304

3







2.2

Battery Left Housing

1

Enclose Battery

Also function as hand grip

Glass-filled nylon

4







2.3

Bettery Right Housing

1

Enclose Battery

Also function as hand grip

Glass-filled nylon

5







2.4

Battery Cover

1

Enclose Battery




Glass-filled nylon

6







2.5

Baterry Housing Fasteners

2

Hold battery housing




N/A

7

3

Power Storage

3.1

Rechargable Batteries

3

Store power

Total of 3.6V battery

N/A

8







3.2

Battery Cables

2

Transmit power

Provide connection from battery to switch (+/-)

N/A

9







3.3

Battery Connectors

2

Connect cable

Connecting cables to battery

SUS304

10







3.4

Switch to Motor Cables

2

Transmit power

Provide connection from switch to

Polypropylene

11







3.5

Crim Connectors

2

Hold cable

Holding cable to motor

SUS304

12







3.6

Shrink wrap

1

Hold batteries




Polypropylene

13







3.7

Tape

1

Hold cable




cellophane

14







3.8

Cable connectors

2

Connect cables to battery

SUS304

15

4

Torque Limiter

4.1

Torque Limiter Outer Cap

1

Accept hand

Accept hand control to push needle bearing for torque limiter

Polypropylene

16







4.2

Torque Limiter Inner Cap

1

Accept outer cap




PS (Polystyrene)

17







4.3

Torque Limiter Cap Clip

1

Hold inner and outer caps

SUS304

18







4.4

Needle Bearings

4

Push PG1 internal gear

To adjust torque limiter

N/A

19







4.5

Ball Bearings

6

Allow internal gear PG1 slippage

N/A

20







4.6

Bearing holder plate

1

Hold ball bearings




SUS304

21







4.7

Torque Limiter Springs

4

Hold bearing holder plate

4 springs to privide uniform flex suport

SUS304

22







4.8

Torque Limiter Base Support

1

Support springs




Nylon

23







4.9

Torque Limiter Fasteners

2

Hold base support to motor

N/A

24

5

Drive Closure

5.1

Drive Left Housing

1

Provide enclosure to drive

Also to isolate noise

Glass-filled nylon

25







5.2

Drive Right Housing

1

Provide enclosure to drive

Also to isolate noise

Glass-filled nylon

26







5.3

Grip Locking Switch

1

Hold grip position




Polypropylene

27







5.4

Grip Locking Spring

1

Support grip locking switch

SUS304

28







5.5

Drive Housing Long Fasteners

2

Hold housing




N/A

29







5.6

Drive Housing Medium Fasteners

2

hold drive




N/A

30







5.7

Drive Housing Short Fasteners

2

hold housing




N/A

31

6

Power generator

6.1

DC Motor

1

Convert EE to Kinetic Energy

N/A

32







6.2

On/Off Button

1

Connect electric power




Polypropylene

33







6.3

On/Off Spring

1

Support On/Off Button




SUS304

No

Syst #

System Name

Part #

Part Name

Quantity

Function

Note

Material

34







6.4

F/R/S Lever

1

Provide control for rotation direction

Polypropylene

35







6.5

F/R/S Switch Circuit

1

Control polarity connection to battery

PS (Polystyrene)

36

7

Bit Holder

7.1

Collet

1

Transmit torque

Also to hold bit

SUM

37







7.2

Bit Holder Housing

1

Provide housing to drive mechanism

PS (Polystyrene)

38







7.3

Direction Stopper Clips

2

Hold PG3 carrier

To allow counter rotation

SUS304

39







7.4

Direction Stoppper Supports

4

Hold stopper clips




PS (Polystyrene)

40







7.5

Screwdriver bit

1

Act on screw




SUM

41

8

Transmission

8.1

Planetary Gear 1 (PG1) Washer

1

Enclose pinion gears




SUS304

42







8.2

PG1/PG3 Pinion Gears

6

Increase torque




SMF

43







8.3

PG1 Internal Gears

1

Coordinate pinion gears

Allows all pinion gears to rotate along its internal gear

SMF

44







8.4

PG1 Carrier/PG2 Sun Gear

1

Hold pinion gears

Also transmit torque

SUM

45







8.5

PG1 Sun Gear

1

Transmit torque




SMF

46







8.6

PG2 Pinion Gears

3

Reduce speed




SMF

47







8.7

PG2 Washer

1

Enclose pinion gears




SUS304

48







8.8

PG2 Coupling Gear

1

Hold pinion gears




PS (Polystyrene)

49







8.9

PG2 Locking Gear

1

Hold PG2 system




PS (Polystyrene)

50







8.10

Hi/Lo Lever

1

Transmit control

By shifting coupling gear

SUS304

51







8.11

Hi/Lo Button

1

Accept Hi/Lo control




Polypropylene

52







8.12

Hi/Lo Fasteners

2

Hold Hi/Lo lever




N?

53







8.13

PG2 Carrier/PG3 Sun Gear

1

Hold pinion gears




SUM

54







8.14

PG3 Washer

1

Enclose pinion gears




SUS304

55







8.15

PG3 Internal Gear/Direction Openner

1

Coordinate pinion gears

Allows all pinion gears to rotate along its internal gear

SMF

56







8.16

PG3 Carrier

1

Hold pinion gears




SUM
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